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Custom Industrial Manipulator Cost: Define the Tool and Task

A manipulator quotation is driven by the workpiece, end tool and motion sequence as well as the arm. Compare complete configurations against a shared requirement sheet.

Prepared by Easytech · Published · Content updated

Series reference: HAC-BS100 — Fixed-Column Rigid-Arm Industrial Manipulator.
Series reference: HAC-BS100 — Fixed-Column Rigid-Arm Industrial Manipulator.

Separate the arm from the custom work

The same arm format can support very different handling tasks. A reel, container or offset assembly may require a different gripping interface, rotation and mounting. State the workpiece family and the permitted contact areas before requesting a price.

Scope item

Information needed for a useful quotation

Workpiece

Drawings, weight range, centre of gravity, contact restrictions and product variants.

End effector

Grip/release method, contact materials, tool weight and changing requirements.

Motion

Pickup and placement coordinates, lift, reach, turning and positioning needs.

Mounting

Floor, overhead or other approved support, installation space and structural information.

Utilities and controls

Available supply and required operating/control functions.

Validation

Samples, representative cycle, inspection criteria and required documentation.

Price the difficult part of the cycle

Include the most constrained pickup, the largest offset and the final placement operation. Quoting only a vertical lift leaves the tool design and movement requirements unresolved. If a task needs several load formats, identify which components remain common and which are changed.

Compare inclusions without inventing a standard price

Ask for the arm, tool, base/support, control equipment, utilities interface, installation responsibilities and acceptance scope as identifiable items. Record options and exclusions. There is no single defensible price for all custom manipulators without that definition.

Use an acceptance matrix

  • One row per representative workpiece or load family.
  • Grip position, required orientation and complete movement path.
  • Operating conditions and installed tool for that test.
  • Agreed observations or measurements and who accepts them.
  • Documents and configuration identification delivered with the equipment.

The same arm can hide different custom work

ET-MP-PN-200 — Pneumatic Rigid-Arm Manipulator — ET-MP-PN-200: 200 kg pneumatic rigid-arm platform with a 2.5 m jib.

Using this platform for an upright drum transfer would require an accepted drum engagement and release method. Loading a reel onto a spindle would require a core or outer grip, possible axis change and withdrawal clearance. The shared arm values do not make the two end tools or acceptance tasks identical.

Custom work package

Keep visible in the offer

End tool

Grip, rotation, interfaces, contact material and allowable workpieces.

Mounting

Base or overhead support and installation design responsibility.

Controls

Operator interface and required interlocks/functions for the selected assembly.

Acceptance

Representative parts, test scope and records.

Changes

Which additional workpiece variants require a new tool or review.

Continue your equipment review

Manipulator, balancer or hoist · Roll/reel and drum requirements · Industrial manipulator range

Questions for this equipment decision

Which customization choices are major manipulator cost factors?

Custom grippers, arm reach, mounting, turning functions, controls and application testing are major cost factors.

What determines the cost of a custom industrial manipulator?

The arm, working radius, stroke, mounting, controls and workpiece gripper determine the configuration. Send drawings, weight range, centre of gravity and the full handling sequence. Ask for tooling, installation interfaces, verification, documents and spare parts to be identified separately in the quotation.

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